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  Exlin

"The innovating quality" is how dentists around the world describe our instruments.

The organization concept of Exlin is to manufacture dental instruments that will not only be a good value to our customers around the world, but will earn their valued trust while they receive excellent customer service.


 
 

Manufactring Process

Selection of Material:

We use high quality stainless steel according to the function of the instruments. Normally two types of stainless steel is used.
A: Martensitic Stainless Steel AISI 420, AISI 440.
B: Austenitic Stainless Steel AISI 304, AISI 316.

Material Testing:


A rigid quality control policy is being adopted before releasing to production. This test is taken to check the standard of steel as per desired specifications and is considered the most important factor of our production.

Forging:


We cut stainless steel strips/bars in different sizes according to the shape of the instrument. Our highly experienced craftsmen are specialized in forging (Hot/Cold Drop) to perform all standard press operations in forming and deep drawing of all type of items. We anneal the forging and prepare for the milling process.

Milling and Tool Work
:

In this process the forged instruments are given their shape through different types of machines.

Heat Treatment:


We perform this process by vacuum to achieve required hardness of the instruments as per there use. A test is taken to check the hardness of each lot to maintain the uniformity and before proceeding further.

Reverting and Welding:


We perform a wide variety of assembly operations from prototype quantities to production run. We rivet precisely each instrument such as, Extracting Forceps & Retractor, etc. But, for some kind of instruments, we use spot welding.

Grinding and Polishing:


For precise grinding and excellent finish, we specialize in applying polishing wheels to improve the overall finish in high uniformity utilizing best of polishing luster.

Electro Polishing:


We use electro-plating plants to polish serrations/retches and joints of stainless steel instruments. For satin/matt finish instruments, we use glass heads to achieve uniformity. All instruments are being polished under rigid quality control specifications.

Passivation:


This method actually provides the instruments with its corrosion resistance properties. Passivation, which follows the final polishing step, is a chemical bath, which creates an oxidized layer on the surface of instruments.

Ultrasonic Cleaning:


We are full equipped with most modern ultrasonic cleaning plants and all instruments are being cleaned properly.

Inspection and Stamping:


We inspect all instruments under rigid Q/C. specifications and give the assurance of all instruments shall be free from all defects. For stamping, we use different methods i.e. die sunk, electrolytic and laser marking.

Packing and Labeling:

All instruments are packed under strictly Q/C. specifications as per customer’s demand.

 

We deal in Dental Instruments including these categories: Amalgam Instruments, Bone Rongeurs, Chisels, Crown Instruments, Curettes and Scalers, Dental Syringes, Dental Trays, Extracting Forceps, Hemostatic Forceps, Implant Instruments, Impression Trays, Instruments for Laboratory, Mirror Handles, Mouth Gags, Needle Holders, Orthodontic Pliers, Raspatories, Retractors, Root Elevators, Scalpel Handles, Scissors, Sterilizing Boxes, Suction Tubes, Tissue Forceps, Towel Clamps.
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